Comau has launched a comprehensive hairpin stator technology portfolio, covering everything in the manufacturing process from hairpin wire forming and insertion to wire widening, twisting, laser welding and quality testing.

Stator production is a complex process that necessitates high precision and control levels. Comau’s fully configurable stator assembly line ensures efficient, flexible and highly accurate end-to-end manufacturing of hairpin stators with the inherent scalability to move from a semi-manual to fully automated process.

In addition, Comau’s engineering approach is designed to meet current and future production scenarios. Other benefits include an optimised footprint and lean production set-up, real-time process monitoring for enhanced quality assurance, and reduced operational and energy costs.

Comau’s best-in-class stator assembly modules were engineered within its Center of Excellence of E-Motor Technology in Shanghai, China.

With its leading r&d, prototyping, mass production and engineering expertise, Comau can provide tailored solutions to EV and motor manufacturers on a global scale, including batteries and assembly solutions.

“The newest solution within our robust e-mobility offer meets the growing demand for hairpin stators by automakers around the world. We believe there is significant market potential for our turnkey hairpin assembly lines to support the estimated global growth of the e-motor market, which is expected to continue its double-digit growth rate,” says Comau CEO Pietro Gorlier.