Materials

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SSAB and Trelleborg team up to supply fossil-free steel shims

SSAB has reached an agreement with Trelleborg Sealing Solutions Kalmar to deliver fossil-free steel for use in the latter’s anti-squeal plates, which are shims for brake pads.

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Gap fillers and TIMs

Peter Donaldson examines the shifting demands on thermal interface materials and suppliers’ innovative responses. Thermal interface materials (TIMs), including gap fillers, are crucial for managing heat in battery packs, sensors and electronics in e-mobility applications. Their developers have to meet changing demands from battery builders and vehicle OEMs as they implement novel architectures moving into cell-to-pack, cell-to-chassis and cell-to-body schemes.

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Korean aluminium alloy boosts thermal stability

Researchers in Korea have developed an aluminium alloy for EVs that dramatically improves thermal stability, writes Nick Flaherty. The team at the Korea Institute of Material Science (KIMS) identified a new mechanism by which the nanostructures inside aluminium alloys work, and the alloys they have developed improve thermal stability by up to 140%, compared with existing aluminium ones.

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Global production for custom magnetics using AI algorithms

Frenetic Electronics has launched a global production service for its custom magnetics designs, writes Nick Flaherty. Frenetic Factory produces inductors, transformers and EMI filters, based on a free web design and analysis tool called Core Optimizer. This uses AI-based algorithms trained by the engineers at Frenetic.

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Carbon-fibre material can store electrical energy

A spinout from Chalmers University, Sweden, has developed a carbon-fibre material that stores electrical energy and forms part of an EV’s structure, writes Nick Flaherty. Sinonus is commercialising a conformal battery using the material that doubles as electrodes. It has demonstrated the potential of its technology by replacing AAA batteries in low-power products in its lab. It is expanding to EVs and aircraft.

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Amorim Cork Composites unveils fire-retardant battery material

Amorim Cork Composites has developed Amorim ETP700, a fire-retardant material with unique properties to meet the requirements of modern industrial applications, especially in the field of battery protection.

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Building lighter components with 3D printing

Researchers in France are developing a new way to use additive manufacturing (AM) for EVs, writes Nick Flaherty. Renault Group is working with French research group CEA-Liten on a complex mesh structure that can be produced in a single, 3D-printing AM stage to produce components with adaptive mechanical behaviour.

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Bosch chooses DELO adhesives for mild-hybrid system

With 48 V batteries able to reduce vehicle carbon emissions by up to 15%, Bosch offers manufacturers a powerful solution with its mild-hybrid battery. An adhesive from DELO plays a substantial role in its integration.

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E-Mobility Engineering partner’s The Magnetics Show North America

The Magnetics Show is a commercial exhibition and technical conference combined. Featuring technical sessions, two conferences, 50+ speakers and 100+ exhibitors, this one-of-a-kind event is this year’s focal meeting point for the entire magnetics industry, held at The Pasadena Convention Center, California on 22-23 May.

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Polymer considerations for EV

Lightweight with higher temperature resistance, thermoplastics are ideal for e-mobility powertrains, Nick Flaherty reports The push to make e-mobility designs lighter to boost range is driving significant innovation in materials. Thermoplastics are being redesigned to provide various combinations of temperature and flowability for manufacturing and plating capabilities.

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